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卧式炭化炉采用先进的热气流炭化工艺技术，大幅度提高炭化率，操作简便，可节约大量能源，由原来炭化率80%左右提高到99%。且操作方便，生产效率高，可节约大量能源，环保性好。
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随着社会的发展，环境污染问题愈发严重，尤其是生物质原料和生产中的下脚料、有害泥土等的回收利用严重不足，造成了资源的极大浪费和环境污染，为响应国家将农业秸秆等生物质原料变废为宝的号召，我厂特联合机械研究院、武汉重工及我厂技术人员潜心研究终于研究出新型卧式烘干炭化一体机，该烘干炭化一体机是一边进原料、一边出成品炭的新型炭粉炭化机，属于外加热型烘干炭化一体机，整个生产流程不产生有害性气体，无烟气排放，所产生的烟气均自我利用，不污染环境；该烘干炭化一体机用途广泛，例如：花生壳、锯木、玉米杆、甘蔗渣、树枝、稻壳、竹屑、高粱杆、葵花籽壳、酒糟、玉米芯、高粱杆、椰壳、咖啡渣、棉花杆、豆杆、山芋草、枯树叶等生物质原料、废弃物药厂的下脚料、药渣、污泥等均可使用，是减轻我国资源供求紧张，变废为宝的好选择。
炭同时也是一种可利用生物质废弃物再生的能源燃料，发热量高于同类原料，比一般煤块的燃烧效果好。它可以吸附有毒气体，例如装修后产生的甲醛等；燃烧时无烟、无味、无毒、清洁卫生，具有广大的市场潜力，易销售、见效快、用途大、市场需求大。
新型卧式烘干炭化一体机原料要求
粒度不超过50mm、含水量应﹤25%的生物质颗粒均可直接进入一型机进行炭化，例如：锯末、稻壳、果壳、棕榈壳、花生壳、竹屑、刨花等可直接炭化；炭化较大（50mm以上）的原料，如树枝、树皮、椰壳、秸秆、麻杆、烟梗等，需要先行粉碎再炭化；如果水分超过30%，可以选用二型机进行生产。
卧式炭化炉整套碳粉自动生产线为自动化生产，自动化操作，与节能环保型连续式炭粉生产线炭化原理相同，都具备以下显著优点：炭化率高、生产能力强、性价比高、实用性强。不同之处在于主机为卧式滚筒式，价格相对较低，每小时可产出成品炭1吨左右，满足创业者的可观要求。
本机利用生物质原料在炭化过程中不充分燃烧所产生的一氧化碳、甲烷、氢气等可燃气体，通过烟气分离装置分离出木焦油、木醋酸等杂质获得纯净的可燃气体，通过引风机进入自配燃烧器充分燃烧，给主机圆筒加热（温度一般控制在600℃左右）。加热到一定的温度后可以进料进行炭化 ，待炭化原料自我烟气产生及足够燃烧时，逐步关闭气化炉并打开炭化主机烟气阀门，实现炭化过程的可燃气体自给自足。
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型号 |
功率（千瓦） |
产量（公斤/天） |
重量（公斤） |
外形尺寸（米） |
|
环保卧式炭化炉 |
10 千瓦 |
3000公斤/天 |
15000公斤 |
4.3*2.3*3.1m |
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